update

cases/patch-panel.scad

@@ -111,8 +111,8 @@ module patchPanel_P() {
   
   frontPlate();
   for (i = [0:7]) {
-    translate(v=[(i*20+12.5)-2.5,0,-3.5])
+    translate(v=[(i*20+12.5)-2.5,0,-4.5])
-      cube(size=[20,6,28]);
+      cube(size=[20,6,29]);
   } 
 
 }
@@ -123,7 +123,7 @@ module patchPanel() {
     patchPanel_P();
 
     for (i = [0:7]) {
-      translate(v=[i*20 + 12.5,0,0])
+      translate(v=[i*18 + 12.5,0,-2])
       keystoneJack_N();
   } 
   }

cases/rack/body/side/side.scad

@@ -0,0 +1,19 @@
+sideHeight = 210;
+sideLength = 200;
+
+holeOffset = 10;
+
+
+// TODO make helper function for this
+screwDiffs = [
+        [sideLength-holeOffset, sideHeight-holeOffset,0],
+        [holeOffset, holeOffset,0],
+        [sideLength-holeOffset, holeOffset],
+        [holeOffset, sideHeight-holeOffset],
+
+        [sideLength-2*holeOffset, sideHeight-holeOffset,0],
+        [2*holeOffset, holeOffset,0],
+        [sideLength-2*holeOffset, holeOffset],
+        [2*holeOffset, sideHeight-holeOffset]
+];
+

cases/rack/frontPlate.scad

@@ -62,7 +62,7 @@ difference() {
   union() {
     translate(v=[160,-3,-frontPlateThickness])
     cube(size=[5.2, 5.2, 3]);
-    translate(v=[160-88,-3,-frontPlateThickness])
+    translate(v=[160-91.1,-3,-frontPlateThickness])
     cube(size=[5.2, 5.2, 3]);
   }
 }

cases/rack/rack-tray/rack-tray.scad

@@ -81,11 +81,6 @@ module trayBody() {
             cube(size=[5,2,5]);
         translate(v=[trayOuterWidth-5,-2,0])
             cube(size=[5,2,5]);
-
-        translate(v=[0,-2,20])
-            cube(size=[5,2,5]);
-        translate(v=[trayOuterWidth-5,-2,20])
-            cube(size=[5,2,5]);
     }
 }
 

cases/rack/rackCase.scad

@@ -1,99 +1,261 @@
 include <../common.scad>
 include <./screws.scad>
-include <../rockpro/rockpro.scad>
+include <../risers.scad>
 
-vU = 4;
+// TODO currently only for rockpro64 - make generic
+
+vU = 3;
 uHeight = 10;
 
-plateScrewDiffV = uHeight*vU;
-plateScrewDiffH = 180;
 
-plateScrewToHEdge = 4.5;
+// Front Plate dimensions
-plateScrewToVEdge = 5.5;
+frontPlateScrewDiffV = uHeight*vU;
+frontPlateScrewDiffH = 180;
+
+frontPlateHeightTopSpace = 0.25; // Give some space at the top for the lid
+frontPlateHeightBottomSpace = 0;
+
+frontPlateHeight = (vU+1)*uHeight - (frontPlateHeightBottomSpace+frontPlateHeightTopSpace);
+frontPlateWidth = 190;
+
+frontPlateBottomScrewToHEdge = uHeight/2 + frontPlateHeightBottomSpace;
+frontPlateTopScrewToHEdge = uHeight/2 + frontPlateHeightTopSpace;
+
+frontPlateScrewToVEdge = (frontPlateWidth - frontPlateScrewDiffH)/2;
 
 frontPlateThickness = 2.5;
 
-frontPlateV = plateScrewDiffV + 2*plateScrewToHEdge;
-frontPlateH = plateScrewDiffH + 2*plateScrewToVEdge;
-
 
 plateScrewToBoxMin = 6;
 
 // BOX CONFIG
 
 // box dimensions
-boxDepth = 135;
+boxDepth = 132;
-boxWidth = 95;
+boxWidth = 160;
 
-boxBottomThickness = 1;
+boxBottomThickness = 2;
 boxSideThickness = 2;
 boxBackThickness = 2;
-// boxFrontThickness is just frontPlateThickness
+boxFrontThickness = 2;
-
-
 
 boxTopSpace = 1; // meant for lids?
-boxBottomSpace = 1; // meant to be used for boxes that expect support rails
+boxBottomSpace = 1; // meant to be used for boxes that expect support rails (edit: not using right now)
+
+boxHeight = (vU+1) * uHeight - (boxBottomSpace+boxTopSpace);
 
 
-boxHeight = vU * uHeight + 2*plateScrewToHEdge - (boxBottomSpace+boxTopSpace);
+boxInnerDepth = boxDepth - (boxBackThickness+boxFrontThickness);
-
+boxInnerHeight = boxHeight - boxBottomThickness; // TODO support lids
+boxInnerWidth = boxWidth - 2*boxSideThickness;
 
 
 // all of these are defined on the xy plane with centered zLen height
 // 'rise' is meant model how raised a pcb is. More specifically, the distance between the top of
 // the pcb and the bottom of the inside of the case
-module frontFaceHoles(zLen, rise) {
+module frontFace_N(zLen, rise) {
-
+  translate(v=[7.5,2,0])
-  //mirror(v=[0,1,0])
+  cube(size=[boxInnerWidth - 15, boxInnerHeight-8, zLen]);
-//    translate(v=[5,-eps,rise])
-  //frontFaceIOCutouts_N();
 }
 
-module backFaceHoles(zLen, rise) {
+module backFace_N(zLen, rise) {
+  translate(v=[7.5,2,0])
+    cube(size=[boxInnerWidth - 15, boxInnerHeight-8, zLen]);
 }
 
-module leftFaceHoles(zLen, rise) {
+module leftFace_N(zLen, rise) {
+  translate(v=[7.5,2,0])
+  cube(size=[boxInnerDepth - 15, boxInnerHeight-8, zLen]);
 }
 
-module rightFaceHoles(zLen, rise) {
+module rightFace_N(zLen, rise) {
+  translate(v=[7.5,2,0])
+  cube(size=[boxInnerDepth - 15, boxInnerHeight-8, zLen]);
 }
 
-
-
-
 module boxBody() {
   // save this transformation...
   // translate(v=[(plateScrewDiffH-boxWidth)/2.0,0,boxBottomSpace -plateScrewToHEdge])
 
   // convert to inside box space
-  translate(v=[-boxSideThickness, -frontPlateThickness, -boxBottomThickness])
+  translate(v=[-boxSideThickness, -boxFrontThickness, -boxBottomThickness])
   difference() {
     cube(size=[boxWidth, boxDepth, boxHeight]);
-    translate(v=[boxSideThickness, frontPlateThickness, boxBottomThickness])
+    translate(v=[boxSideThickness, boxFrontThickness, boxBottomThickness])
-      cube(size=[boxWidth-2*boxSideThickness, boxDepth-(boxBackThickness+frontPlateThickness), inf]);
+      cube(size=[boxWidth-2*boxSideThickness, boxDepth-(boxBackThickness+boxFrontThickness), inf]);
   }
 
-  
+}
+
+module boxBodyWithHoles() {
+
+  m_trans_back =
+    [ [-1, 0, 0, boxInnerWidth],
+      [0, -1, 0, boxInnerDepth-boxBackThickness],
+      [0, 0, 1,  0],
+      [0, 0, 0,  1]];
+
+  m_trans_left_side =
+    [ [cos(-90), -sin(-90), 0, 0],
+      [sin(-90), cos(-90), 0, boxInnerDepth],
+      [0, 0, 1,  0],
+      [0, 0, 0,  1]];
+
+  m_trans_right_side =
+    [ [cos(90), -sin(90), 0, boxInnerWidth],
+      [sin(90), cos(90), 0, 0],
+      [0, 0, 1,  0],
+      [0, 0, 0,  1]];
+
+  difference() {
+
+    boxBody();
+
+    union() {
+      rotate(a=[90,0,0])
+        frontFace_N(10, 0);
+
+      multmatrix(m_trans_back)
+        rotate(a=[90,0,0])
+          backFace_N(10, 0);
+
+      multmatrix(m_trans_left_side)
+        rotate(a=[90,0,0])
+          leftFace_N(10, 0);
+
+      multmatrix(m_trans_right_side)
+        rotate(a=[90,0,0])
+          rightFace_N(10, 0);
+    }
+  }
+}
+
+// lid + lugging
+module cylinderLug_M(length, radius) {
+  rotate(a=[0,90,0])
+  cylinder(h=length, r=radius, center=true);
+}
+
+module cylinderLug(lMult=1, rMult=1) {
+  cylinderLug_M(6*lMult, 1*rMult);
+}
+
+function lerp(u, a, b) = (1-u)*a + u*b;
+
+module lugLine(a,b, numLugs, lMult=1, rMult=1) {
+  assert(numLugs>0);
+
+  // require straight line that is level (same z values) either parallel with the x axis, or y axis
+  // this just avoids some math and simplifies things
+  assert(a[2] == b[2] && (a[0]==b[0] || a[1]==b[1]));
+
+  direction = norm(b-a);
+
+  for (i=[0:numLugs-1]) {
+    u = (i+1)/(numLugs+1);
+
+    if (a[1] == b[1]) {
+      translate(v=lerp(u,a,b))
+        cylinderLug(lMult, rMult);
+    } else if (a[0] == b[0]) {
+      translate(v=lerp(u,a,b))
+        rotate(a=[0,0,90])
+          cylinderLug(lMult,rMult);
+    }
+  }
+}
+
+module lugProfile(height, sideEps=0, lMult=1, rMult=1) {
+  points = [
+      [0+sideEps,0+sideEps,height],
+      [boxInnerWidth-sideEps,0+sideEps,height],
+      [boxInnerWidth-sideEps, boxInnerDepth-sideEps, height],
+      [0+sideEps, boxInnerDepth-sideEps, height]
+    ];
+
+  for (i=[1:4]) {
+    lugLine(points[(i-1)%4], points[i%4], 3, lMult, rMult);
+  }
+
+}
+
+module lidBody() {
+  topLidThickness = 1;
+  bottomLidThickness = 4;
+  bottomLidWallThickness = 2;
+
+  translate(v=[-boxSideThickness, -boxFrontThickness,0])
+    cube(size=[boxWidth, boxDepth, topLidThickness]);
+
+  difference() {
+    innerWallTolerance = 0.1;
+    innerWallWidth = boxWidth - 2 * boxSideThickness - innerWallTolerance;
+    innerWallDepth = boxDepth - (boxFrontThickness + boxBackThickness) - innerWallTolerance;
+
+    translate(v = [innerWallTolerance/2, innerWallTolerance/2, topLidThickness])
+      cube(size = [innerWallWidth, innerWallDepth,
+        bottomLidThickness]);
+
+    translate(v = [bottomLidWallThickness, bottomLidWallThickness, topLidThickness])
+      cube(size = [boxWidth - 2*boxSideThickness - 2*bottomLidWallThickness, boxDepth - (boxFrontThickness + boxBackThickness) - 2*bottomLidWallThickness,
+        bottomLidThickness]);
+  }
 }
 
 
-*difference() {
+module lid() {
-  boxBody();
 
-  translate(v=[7,2,5])
+  difference() {
-    cutoutProfile_N();
+    union() {
+      lidBody();
+      // todo figure out relation
+      lugProfile(3, sideEps = 0.25, lMult=0.95, rMult=0.95);
+    }
+
+    for (i=[0:7]) {
+      translate(v=[i*17 + 14, 15,-2])
+        minkowski() {
+          cylinder(r=1,h=1);
+          cube(size = [10, 20, 5]);
+        }
+    }
+  }
 }
 
-translate(v=[7,2,5])
+module case() {
-*cutoutProfile_N();
+  difference() {
 
+    union() {
+      boxBodyWithHoles();
 
+      translate(v=[20,5, -1])
+      rockProScrewMounts();
 
+      // lugs
+      translate(v=[0,-(1+boxFrontThickness),0])
+        cube(size=[4,1,4]);
+
+      translate(v=[boxInnerWidth-4,-(1+boxFrontThickness),0])
+        cube(size=[4,1,4]);
+    }
+
+    union() {
+      lugProfile(boxHeight-4); // todo reliant on box bottom thickness
+
+      translate(v=[32,25,-2])
+      minkowski() {
+        cylinder(r=1,h=0.1);
+        cube(size = [50, 80, 5]);
+      }
+    }
+  }
+
+}
+
+/////////////////////////////////////////////////////////////////////////////////
 
 module _frontPlateBody() {
-  translate(v=[-plateScrewToVEdge,0,-plateScrewToHEdge])
+    cube(size=[frontPlateWidth,frontPlateThickness,frontPlateHeight]);
-    cube(size=[frontPlateH,frontPlateThickness,frontPlateV]);
 }
 
 module _plateHole() {
@@ -101,33 +263,103 @@ module _plateHole() {
   cylinder(r=m4RadiusSlacked, h=inf, center=true);
 }
 
-
 module frontPlate() {
-
   difference() {
     _frontPlateBody();
 
+    translate(v=[frontPlateScrewToVEdge, 0, frontPlateBottomScrewToHEdge])
     union() {
       // TODO: introduce helper modules for this pattern
       _plateHole();
 
-      translate(v=[plateScrewDiffH,0,0])
+      translate(v=[frontPlateScrewDiffH,0,0])
         _plateHole();
 
-      translate(v=[0,0,plateScrewDiffV])
+      translate(v=[0,0,frontPlateScrewDiffV])
         _plateHole();
 
-      translate(v=[plateScrewDiffH,0,plateScrewDiffV])
+      translate(v=[frontPlateScrewDiffH,0,frontPlateScrewDiffV])
         _plateHole();
     }
 
-    // TODO REMOVE. Used to save on filament and print time
-    scale(v=[0.8, 1+eps, 0.5])
-      translate(v=[0,-eps,0])
-      translate(v=[21,0,5])
-      _frontPlateBody();
   }
 }
 
 
-frontPlate();
+module frontPlateAligned() {
+
+  difference() {
+    // Aligned with case
+    translate(v = [
+      -(boxSideThickness + (frontPlateWidth - boxWidth) / 2),
+      -(boxFrontThickness+frontPlateThickness),
+      -boxBottomThickness
+    ])
+      frontPlate();
+
+    union() {
+      // lugs
+      translate(v=[-0.05,-(1.5+boxFrontThickness),-0.05])
+        cube(size=[4+0.1,2,4+0.1]);
+
+      translate(v=[-0.05 + (boxInnerWidth-4),-(1.5+boxFrontThickness),-0.05])
+        cube(size=[4+0.1,2,4+0.1]);
+
+    }
+  }
+}
+
+
+module rockPro64FrontPlate() {
+
+  difference() {
+    frontPlateAligned();
+
+    union() {
+      translate(v=[-1,-4,22])
+      rotate(a=[90,0,0])
+        linear_extrude(10)
+          text("rock-2", font="Tlwg Mono:style=Bold", size=9);
+
+      minkowski() {
+        rotate(a=[90,0,0])
+        cylinder(h=1, r=1);
+
+        union() {
+          translate(v = [24, - 10, 7])
+            cube(size = [62, 10, 9]);
+
+          translate(v = [52, - 10, 7])
+            cube(size = [34, 10, 18]);
+
+        }
+      }
+
+      intersection() {
+        translate(v = [95, - 10, 3])
+          cube(size = [70, 20, 26]);
+
+
+        for(i=[0:9]) {
+
+          translate(v = [83 + 8*i, - 10, 0])
+            rotate(a=[0,30,0])
+              cube(size=[3, 15, 50]);
+        }
+      }
+
+    }
+  }
+}
+
+
+
+rockPro64FrontPlate();
+//translate(v=[0,-20,0])
+//frontPlateAligned();
+
+//case();
+
+//translate(v=[0,0,50])
+//mirror(v=[0,0,1])
+//lid();

cases/risers.scad

@@ -0,0 +1,22 @@
+
+include <./common.scad>
+include <./rack/screws.scad>
+include <./rockpro/rockpro.scad>
+
+module screwRiser(innerD, outerD, height) {
+    difference() {
+        cylinder(d=outerD, h=height, $fn=64);
+        cylinder(d=innerD, h=height, $fn=64);
+    }
+}
+
+module rockProScrewMounts() {
+    for (i=[0:3]) {
+        p = mountPoints[i];
+        translate(v=[p[0], p[1], p[2]])
+            screwRiser(innerD=2.8, outerD=8, height=7);
+    }
+}
+
+//rockProScrewMounts();
+

cases/rockpro/dual-tray.scad

@@ -83,7 +83,6 @@ module mountPoints_N(cylHeight, cylRad1, cylRad2, cylFn, center) {
         translate(v=[p[0], p[1], p[2]])
             cylinder(r1=cylRad1, r2=cylRad2, h=cylHeight, $fn=cylFn, center=center);
     }
-
 }
 
 module rockProScrewMounts() {

cases/rpi/frontPlate.scad

@@ -0,0 +1,111 @@
+include <../common.scad>
+include <../rack/screws.scad>
+include <../sinusoid.scad>
+
+vU = 2;
+uHeight = 10;
+
+plateScrewDiffV = uHeight*vU;
+plateScrewDiffH = 180;
+
+plateScrewToHEdge = 4.5;
+plateScrewToVEdge = 5.5;
+
+frontPlateThickness = 2.5;
+
+frontPlateV = plateScrewDiffV + 2*plateScrewToHEdge;
+frontPlateH = plateScrewDiffH + 2*plateScrewToVEdge;
+
+
+plateScrewToBoxMin = 6;
+
+
+length = 170;
+resolution = 250;
+period = PI/6;
+shift = 0.0;
+amplitudeFunction = function(x)  2;
+
+module _frontPlateBody() {
+
+    difference() {
+        translate(v = [- plateScrewToVEdge, 0, - plateScrewToHEdge])
+            cube(size = [frontPlateH, frontPlateThickness, frontPlateV]);
+    }
+
+    translate(v=[5,-3,-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.02, 2, 5);
+
+    translate(v=[5,-3,4-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period, 2 , 5);
+
+    translate(v=[5,-3,8-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.03, 2.5, 5);
+
+    translate(v=[5,-3,12-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.1, 3.3, 5);
+
+    translate(v=[5,-3,16-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.1, 5, 5);
+
+    translate(v=[5,-3,20-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.1, 6, 5);
+
+    translate(v=[5,-3,24-1])
+        rotate(a=[180,0,0])
+            sineWaveHull(length, resolution, amplitudeFunction, period+0.08, 7, 5);
+}
+
+module _plateHole() {
+    rotate(a=[90,0,0])
+        cylinder(r=m4RadiusSlacked, h=inf, center=true);
+}
+
+
+module frontPlate() {
+
+    difference() {
+        _frontPlateBody();
+
+        union() {
+            // TODO: introduce helper modules for this pattern
+            _plateHole();
+
+            translate(v=[plateScrewDiffH,0,0])
+                _plateHole();
+
+            translate(v=[0,0,plateScrewDiffV])
+                _plateHole();
+
+            translate(v=[plateScrewDiffH,0,plateScrewDiffV])
+                _plateHole();
+
+        }
+    }
+}
+
+difference() {
+difference() {
+    union() {
+        rotate(a=[-90,0,0])
+            frontPlate();
+    }
+    // lug holes
+    union() {
+        translate(v=[160,-3,-frontPlateThickness])
+            cube(size=[5.2, 5.2, 3]);
+        translate(v=[160-91.1,-3,-frontPlateThickness])
+            cube(size=[5.2, 5.2, 3]);
+    }
+}
+    for (i=[0:5]) {
+        translate(v=[5,i*4 - 0.5,-10])
+        cube(size=[170, 2, 20]);
+    }
+}

cases/rpi/rpi2b.scad

@@ -1,11 +1,7 @@
 /*
 TODO this case has many many problems as it currently is. The following
  should be addressed before it is printed again:
-  - not enough space for I/O connectors (the plastic handles have
-   to go though the IO holes right now and they usually don't fit)
   - risers are made of plastic and really easily break
-  - side perforations for ventilation do not print nicely (probably a printer issue)
-  - not enough space for sd card
   - no locking lid for case
 */
 
@@ -18,14 +14,14 @@ pcbThickness = 1.42;
 
 
 // [+x, -x, +y, -y]
-pcbCaseSpace = [5, 2, 2, 2];
+pcbCaseSpace = [5, 2, 5, 2];
 
 pcbRise = 3;
 caseWallThickness = 2;
 caseBottomThickness = 2;
 
 
-mountPointDiameter = 2.69;
+mountPointDiameter = 5;
 mountPoints = [[3.65,23.30,0], [3.65,pcbDimensions[1]-3.65,0], [pcbDimensions[0]-3.65,23.30,0], [pcbDimensions[0]-3.65,pcbDimensions[1]-3.65,0]];
 
 module pcb() {
@@ -52,8 +48,11 @@ module pcbCaseBottom_() {
 module pcbCaseWithRisers_() {
   union() {
     translate(v=[0,0,-pcbRise]){
-      mountPoints_N(pcbRise, mountPointDiameter, mountPointDiameter, 32, false);
+
-      mountPoints_N(pcbRise+2, mountPointDiameter/2.5, mountPointDiameter/2.5, 32, false);
+      difference () {
+        mountPoints_N(pcbRise, mountPointDiameter/1.5, mountPointDiameter/2, 32, false);
+        mountPoints_N(pcbRise + 2, 1.95/2 - 0.05, 1.95/2 - 0.05, 32, false);
+      }
     }
     pcbCaseBottom_();
   }
@@ -73,15 +72,12 @@ module cutoutProfileAirflow_N() {
     }
   }
 
-  // back cutouts
+  // back cutout
-  for (i=[0:4]) {
+  translate(v=[5,pcbDimensions[1]+5,-1])
-    translate(v=[i*10 + 7,pcbDimensions[1],4])
     minkowski() {
-      
+      cube(size=[50,90,15], center=false);
-        cube(size=[3,100,10], center=false);
+      rotate(a=[90,0,0])
-        rotate(a=[90,0,0])
         cylinder(h=1,r=2);
-      }
   }
 
   // front cutout
@@ -94,13 +90,16 @@ difference() {
   union() {
   pcbCaseWithRisers_();
 
-  // lugs
+    // lugs
-  translate(v=[pcbDimensions[0]+caseWallThickness+pcbCaseSpace[0],-caseWallThickness-pcbCaseSpace[3],-pcbRise-caseBottomThickness])
+    // -4
-    cube(size=[2,5,5]);
+    translate(v=[pcbDimensions[0]+caseWallThickness+pcbCaseSpace[0],-caseWallThickness-pcbCaseSpace[3],-pcbRise-caseBottomThickness])
+      cube(size=[2,5,5]);
 
-  translate(v=[pcbDimensions[0]+caseWallThickness+pcbCaseSpace[0],pcbDimensions[1]+pcbCaseSpace[2]-5+caseWallThickness,-pcbRise-caseBottomThickness])
+    // 87.1
-    cube(size=[2,5,5]);
+    translate(v=[pcbDimensions[0]+caseWallThickness+pcbCaseSpace[0],pcbDimensions[1]+pcbCaseSpace[2]-5+caseWallThickness,-pcbRise-caseBottomThickness])
+      cube(size=[2,5,5]);
 
+    // -> 87.1 + 4 = 91.1
   }
 
   union() {
@@ -128,24 +127,22 @@ module mountPoints_N(cylHeight, cylRad1, cylRad2, cylFn, center) {
   }
 }
 
+// fucked up
 module cutoutProfile_N() {
-
-
   color([1,0,1])
     union() {
     // front I/O
     mirror(v=[0,1,0])
-      translate(v=[2, -eps*100, pcbThickness])
+      translate(v=[1, -eps*100, pcbThickness-4])
-      cube(size=[52.0 + 0.1, inf50,  16.0 + 0.1]);
+      cube(size=[58.0 + 0.1, inf50,  18.0 + 0.1]);
 
     // side I/O
-    
+    translate(v=[-48-3, (pcbDimensions[1]-54)-10, pcbThickness-4])
-    translate(v=[-48, (pcbDimensions[1]-54)-5, pcbThickness])
+    cube(size=[inf50, 64, 18]);
-    cube(size=[inf50, 54, 8]);
   }
 
 }
 
-//cutoutProfile_N();
+*cutoutProfile_N();
 //pcb();
 

cases/rpi/top.scad

@@ -2,17 +2,17 @@
 
 difference() {
   union() {
-    cube(size=[67,93,1]);
+    cube(size=[67,95.7,1]);
-    translate(v=[2, 2,1])
+    translate(v=[2,2,1])
-    cube(size=[63,88.8,2]);
+    cube(size=[63,91.7,3]);
   }
 
   union() {
-    translate(v=[3.5, 3.5,1])
+    translate(v=[3.5, 3.8,1])
-      cube(size=[60,85,3]);
+      cube(size=[60,88,3]);
 
     for(i=[0:7]) {
-      translate(v=[33.5,i*10 + 10,0])
+      translate(v=[33.5,i*10 + 12,0])
       minkowski() {
         cylinder(h=1,r=1);
         cube(size=[50,5,10], center=true);

cases/sinusoid.scad

@@ -0,0 +1,64 @@
+
+// config
+length = 100;
+resolution = 128;
+amplitude = 4.0;
+period = PI;
+shift = 0.0;
+// end config
+
+function radToDeg(r) = r * (180 / PI);
+function sinR(r) = sin(radToDeg(r));
+
+
+//sigmoid = function(x) exp(x) / (exp(x) + 1);
+//dsigmoid = function(x) sigmoid(x) * (1-sigmoid(x));
+//amplitudeFunction = function(x)  5*dsigmoid(x - 3) + 1;
+amplitudeFunction = function(x) 1;
+
+module sineWave(length, resolution, amplitudeFunction, period, shift) {
+    dx = length / resolution;
+    p = period / (2*PI);
+
+    for (i = [1:resolution]) {
+        idx_prev = (i - 1) * dx;
+        idx_curr = i * dx;
+        hull() {
+            translate(v = [idx_prev, amplitudeFunction(idx_prev) * sinR(p * idx_prev + shift), 0])
+                cube(size = [0.1, 1, 1]);
+
+            translate(v = [idx_curr, amplitudeFunction(idx_curr) * sinR(p * idx_curr + shift), 0])
+                cube(size = [0.1, 1, 1]);
+
+            translate(v = [idx_curr, -10, 0])
+                cube(size=[0.1,1,1]);
+            translate(v = [idx_prev, -10, 0])
+                cube(size=[0.1,1,1]);
+        }
+    }
+}
+
+module sineWaveHull(length, resolution, amplitudeFunction, period, shift, hullDiff) {
+    dx = length / resolution;
+    p = period / (2*PI);
+
+    for (i = [1:resolution]) {
+        idx_prev = (i - 1) * dx;
+        idx_curr = i * dx;
+        hull() {
+            translate(v = [idx_prev, amplitudeFunction(idx_prev) * sinR(p * idx_prev + shift), 0])
+                cube(size = [0.1, 1, 1]);
+
+            translate(v = [idx_curr, amplitudeFunction(idx_curr) * sinR(p * idx_curr + shift), 0])
+                cube(size = [0.1, 1, 1]);
+
+            translate(v = [idx_curr, -hullDiff, 0])
+                cube(size=[0.1,1,1]);
+            translate(v = [idx_prev, -hullDiff, 0])
+                cube(size=[0.1,1,1]);
+        }
+    }
+}
+
+
+//sineWaveHull(length, resolution, amplitudeFunction, period, shift, 10);