rackstack/rack/assemblyGuide.scad

include <../helper/math.scad>
include <./config.scad>
include <./mainRail.scad>
include <./yBar.scad>
include <./xBar.scad>
include <./side/magnetModule.scad>
include <./side/hingeModule.scad>
include <./side/sideWallRight.scad>
include <./side/sideWallLeft.scad>

assemblyInstructions();

module assemblyInstructions () {

  xBarSpaceToYBarSpace =
      yBarXBarConnectorTrans*
      xBarConnectorToYBarConnectorTrans*
    inv4x4(xBarYBarConnectorTrans);

  yBarSpaceToXBarSpace =
      xBarYBarConnectorTrans*
      yBarConnectorToXBarConnectorTrans*
    inv4x4(yBarXBarConnectorTrans);

  module xyTray() {
    yBar();

    multmatrix(xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
    yBar();

    multmatrix(xBarSpaceToYBarSpace)
    xBar();

    multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
    xBar();
  }


  module caseScrewA() {
    color([0,1,1]) {
      difference() {
        scale(v = [0.9, 0.9, 0.9])
        counterSunkHead_N(rackFrameScrewType, screwExtension = 6, headExtension = 0.5);

        cylinder($fn = 6, r = 1.5);
      }
    }
  }

  module caseScrewB() {
    color([0,1,1]) {
      difference() {
        scale(v = [0.9, 0.9, 0.9])
        counterSunkHead_N(rackFrameScrewType, screwExtension = 10, headExtension = 0.5);

        cylinder($fn = 6, r = 1.5);
      }
    }
  }

  module hingeDowel() {
    color([0,1,1])
    cylinder(h=dowelPinH, r=dowelPinR);
  }

  module arrow(length) {
    color([1,0,1]) {
      translate(v = [0, 0, length-2])
      cylinder(r1 = 2, r2 = 0.2, h = 2);

      cylinder(r = 1, h = length-2);
    }
  }

  module attachXBarWithYBar() {
    // assemble x-y bar trays
    multmatrix(translate(v = [0, 0, 20]))
    yBar();

    multmatrix(translate(v = [0, 0, 20])*xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
    yBar();

    multmatrix(xBarSpaceToYBarSpace)
    xBar();

    multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
    xBar();
  }


  module screwXBarAndYBar(screwExtension=13) {

    // in x bar space
    function xBarYBarScrewTrans(extension) =
      translate(v=[27,xBarSideThickness + extension,6]) * rotate(a=[270,0,0]);

    // screw to connect x and y bars
    yBar();

    multmatrix(xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
    yBar();

    multmatrix(xBarSpaceToYBarSpace)
    union() {
      xBar();

      multmatrix(xBarYBarScrewTrans(screwExtension))
      caseScrewB();

      multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
      caseScrewB();
    }

    multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
    union() {
      xBar();

      multmatrix(xBarYBarScrewTrans(screwExtension))
      caseScrewB();

      multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
      caseScrewB();
    }
  }

  module attachSideConnectorModulesToYBars(elevation=0) {
    // attach side connector modules to y bars

    // side module to front corner ybar
    function sideModuleTrans(t=0) =
        translate(v=[sideWallConnW,0,t-sideWallConnLugDepression])
        * yBarSideModuleConnectorTrans
      * mirror(v=[1,0,0]); // mirror for magnetModule

    screwXBarAndYBar(screwExtension=0);

    multmatrix(sideModuleTrans(elevation))
    union() {
      magnetModule();

      translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
      caseScrewA();
    }

    multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideModuleTrans(elevation))
    union() {
      magnetModule();

      translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
      caseScrewA();
    }

    multmatrix(yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
    union() {
      hingeModule();

      translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
      caseScrewA();
    }

    multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
    union() {
      hingeModule();

      translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
      caseScrewA();
    }
  }

  module connectXYTrayWithMainRails(elevation=5) {

    attachSideConnectorModulesToYBars();

    function mainRailTrans(elevation) = translate(v=[0,0,elevation]) * yBarMainRailConnectorTrans;

    module railAndScrew(elevation) {
      mainRail();

      translate(v=[railSideMountThickness + 5, railFrontThickness + 4,railFootThickness + 2*elevation])
      caseScrewA();
    }

    multmatrix(mainRailTrans(elevation=elevation))
    railAndScrew(elevation=elevation);

    multmatrix(yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation))
    railAndScrew(elevation=elevation);

    multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * mainRailTrans(elevation=elevation))
    railAndScrew(elevation=elevation);

    multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation))
    railAndScrew(elevation=elevation);
  }

  module insertDowelsIntoSideWall(t=10) {

    hingeHoleH = hingePoleH-sideWallConnLugDepression;

    sideWallLeft();

    translate(v=[hingePoleDx,hingePoleDy, (sideWallZ-hingeHoleH) + t])
    hingeDowel();

    translate(v=[hingePoleDx,hingePoleDy, (hingeHoleH-hingePoleH)-t])
    hingeDowel();

  }

  //propUpBottomXYTraywithSideWalls(t=0,r=0);

  module propUpBottomXYTraywithSideWalls(t=0, r=0) {

    function sideWallToYBarTrans(t=0,r=0) =
        yBarMirrorOtherCornerTrans *
        yBarSideModuleConnectorTrans * // bring to y bar space
        mirror(v=[0,1,0]) *
        translate(v=[0,0,t]) *
        translate(v=[sideWallConnW/2.0, -hingePoleR, sideWallZHingeTotalClearance]) * // bring to side module space
        rotate(a=[0,0,-r]) *
        translate(v=[-hingePoleDx, -hingePoleDy, 0]);

    connectXYTrayWithMainRails(elevation=0);

    multmatrix(sideWallToYBarTrans(t=t, r=r))
    insertDowelsIntoSideWall(t=0);

    multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideWallToYBarTrans(t=t,r=r))
    insertDowelsIntoSideWall(t=0);
  }

  attachXYTrays(t=0);

  module attachXYTrays(t=0) {

    function upperXYTrayTrans(t=0) = yBarMainRailConnectorTrans * mirrorMainRailOtherSideTrans * inv4x4(yBarMainRailConnectorTrans);

    module singleScrew(t=0) {
      translate(v = [railSideMountThickness+5, railFrontThickness+4, railFootThickness + 2*t])
      caseScrewA();
    }

    translate(v=[0,0,t])
    multmatrix(upperXYTrayTrans(t=0)) {
      attachSideConnectorModulesToYBars();

      multmatrix(yBarMainRailConnectorTrans)
      singleScrew(t=t);

      multmatrix(yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans)
      singleScrew(t=t);

      multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans)
      singleScrew(t=t);

      multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans)
      singleScrew(t=t);

    }

    propUpBottomXYTraywithSideWalls(t=0,r=10);
  }


  module attachFeet() {

  }

  module attachTops() {

  }

}