Files
rackstack/rack/stackConnector.scad
2023-02-25 13:19:27 -08:00

92 lines
2.3 KiB
OpenSCAD

include <../helper/math.scad>
include <../helper/common.scad>
include <../misc/magnet.scad>
connectorRectWidth = 10;
connectorRectDepth = 10;
connectorTotalHeight = 5;
connectorSocketMagnetExtrudeHeight = 1;
connectorTaperStartHeight = 2;
connectorRectPlugSlack = -0.1;
connectorRectSocketSlack = 0.1;
module stackConnectorBase(rectSlack) {
wSlacked = connectorRectWidth + rectSlack;
dSlacked = connectorRectDepth + rectSlack;
module connRect() {
linear_extrude(height=eps)
square(size = [wSlacked, dSlacked]);
}
module connMagnetMount() {
linear_extrude(height=eps)
circle(r=magnetRSlacked);
}
hull() {
connRect();
translate(v=[0,0,connectorTaperStartHeight])
connRect();
}
hull() {
translate(v = [0, 0, connectorTaperStartHeight])
connRect();
translate(v=[wSlacked/2, dSlacked/2, connectorTotalHeight])
connMagnetMount();
}
}
module stackConnectorPlug() {
assert(magnetHSlacked > connectorSocketMagnetExtrudeHeight);
wSlacked = connectorRectWidth + connectorRectPlugSlack;
dSlacked = connectorRectDepth + connectorRectPlugSlack;
magnetLevelHeight = connectorTotalHeight - (magnetHSlacked - connectorSocketMagnetExtrudeHeight);
difference() {
intersection() {
stackConnectorBase(connectorRectPlugSlack);
cube(size=[dSlacked, wSlacked, magnetLevelHeight]);
}
translate(v = [wSlacked/2, dSlacked/2, magnetLevelHeight - magnetHSlacked])
cylinder(r = magnetRSlacked, h = magnetHSlacked);
}
}
module stackConnectorSocket_N() {
wSlacked = connectorRectWidth + connectorRectSocketSlack;
dSlacked = connectorRectDepth + connectorRectSocketSlack;
bevelSlack = 0.5;
bevelR = wSlacked + bevelSlack;
bevelW = dSlacked + bevelSlack;
bevelH = 0.5;
stackConnectorBase(connectorRectSocketSlack);
translate(v=[wSlacked/2, wSlacked/2, connectorTotalHeight - connectorSocketMagnetExtrudeHeight])
cylinder(r=magnetRSlacked, h=magnetHSlacked);
// bevel at the lip of the socket to guide the plug, as well as mitigate elephant foot during 3d printing
hull() {
translate(v=[0,0,bevelH])
linear_extrude(height=eps)
square(size = [wSlacked, dSlacked]);
translate(v=[-bevelSlack/2, -bevelSlack/2, 0])
linear_extrude(height=eps)
square(size = [bevelR, bevelW]);
}
}