120 lines
4.2 KiB
OpenSCAD
120 lines
4.2 KiB
OpenSCAD
include <../config/common.scad>
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// TODO: This rather unweildy config file is the result of multiple lazy and forgetful refactors. Clean it up.
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// Main rail variables:
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/* Small horizontal planes at the top and bottom of the main rails. Used so we can fasten the rail to the frame
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Note that this value is also used for a depression at the bottom/top of the frame for aligning the rail */
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railFootThickness = 3;
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railTotalHeight = screwDiff * (numRailScrews + 1) + 2 * railFootThickness;
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railFrontThickness = 8; // Make sure that the nuts for the chosen screw type can slot within the front face
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railSideMountThickness = 2.5;
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// Distance between the middle of a screw mount and the rail's vertical edges
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railScrewHoleToInnerEdge = 5;
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railScrewHoleToOuterEdge = 7;
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// Distance between the midpoint of the rail screw holes.
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rackMountScrewWidth = maxUnitWidth + 2 * railScrewHoleToInnerEdge;
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// Extra spacing for screws.
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frontScrewSpacing = 15;
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sideSupportScrewHoleToBackEdge = 4;
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sideSupportDepth = sideSupportScrewHoleToBackEdge + frontScrewSpacing;
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frontFaceWidth = railScrewHoleToInnerEdge + railScrewHoleToOuterEdge;
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railTotalWidth = frontFaceWidth;
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railTotalDepth = railFrontThickness+sideSupportDepth;
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// Side Wall variables, cannot put in sideWallVariables due to dependency by ybar
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sideWallThickness = 2.5;
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sideWallSlotToOuterYEdge = 3;
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sideWallSlotToOuterXEdge = 3; // TODO rename to variables found in ybar
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sideWallConnectorSlotWidth = 7;
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// Y Bar variables:
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railSlotToXZ = 3;
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sideWallSlotToXZ = 3;
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railSlotToInnerYEdge = 2;
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railSlotToSideWallSlot = 2;
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yBarWidth = railSlotToInnerYEdge + railTotalWidth+ railSlotToSideWallSlot
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+ sideWallSlotToOuterYEdge + sideWallConnectorSlotWidth;
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yBarDepth = maxUnitDepth + 2*railSlotToInnerYEdge;
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yBarHeight = 15;
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yBarWallThickness = 3;
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yBarRoundness = baseRoundness;
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joinCornerDepth = 32;
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// It's actually the railSlotToInnerYEdge of the yBar, it'll be nice to be able to refer to it like yBar.railSlotToInnerYEdge
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xBarX = maxUnitWidth - 2*railSlotToInnerYEdge;
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xBarY = 32;
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xBarHeight = 15;
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xBarWallThickness = 3;
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xBarSideThickness = 8;
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xBarRoundness = baseRoundness;
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rackTotalWidth = 2*yBarWidth + xBarX;
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rackTotalDepth = yBarDepth;
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// Dimensions for the connector block, applied to y-bar
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yBarXYPlateBlockX = 12;
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yBarXYPlateBlockY = 14;
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yBarXYPlateBlockZ = 10;
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// Needed for y bar to align this connector to its inner Y edge
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yBarBasePlateConnectorWidth = yBarXYPlateBlockX;
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// x and y faces of the yBarBasePlateMount_P block
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plateBlockInnerXFaceToScrew = 6;
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plateBlockInnerYFaceToScrew = 8;
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plateBlockBaseConnRecession = 3;
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plateBlockBaseConnY = 8;
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basePlateYBarSlideNutDx = yBarXYPlateBlockX - plateBlockInnerXFaceToScrew;
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basePlateYBarSlideNutDy = yBarXYPlateBlockY - plateBlockInnerYFaceToScrew;
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basePlateScrewMountToYBarXZFace = basePlateYBarSlideNutDy + joinCornerDepth; // Distance to the nearest YBar XZ face
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basePlateScrewMountToYBarYZFace = (yBarWidth+basePlateYBarSlideNutDx) - yBarBasePlateConnectorWidth;
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basePlateConnYBarCornerDx = yBarWidth; // distance from a plate body corner and the nearest yBar corner
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basePlateConnYBarCornerDy = xBarY; // distance from a plate body corner and the nearest yBar corner
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basePlateConnPosX = basePlateScrewMountToYBarYZFace - basePlateConnYBarCornerDx; // distance between plateBody corner at (0,0,0) and the related corner
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basePlateConnPosY = basePlateScrewMountToYBarXZFace - basePlateConnYBarCornerDy;
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xyPlateConnDx = xBarX + 2*basePlateYBarSlideNutDx; // X distance between connectors
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xyPlateConnDy = yBarDepth - 2*basePlateScrewMountToYBarXZFace; // Y distance between connectors
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plateGap = 1; // distance between edge of xy plate and other parts
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assert(plateGap >= xySlack);
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connectorYEdgeToYBarYEdge = 5;
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connectorXEdgeToYBarXEdge = 5;
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connectorRectWidth = 10;
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connectorRectDepth = 10;
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connectorTotalHeight = 10;
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connectorSocketMagnetExtrudeHeight = 1;
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connectorTaperStartHeight = 3;
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connectorTopR = 3;
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connectorRectPlugSlack = -0.2;
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connectorRectSocketSlack = 0.2;
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connectorBottomToScrew = 6;
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// Distance from midpoint of stack connectors to each other
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stackConnectorDx = rackTotalWidth - 2*(connectorXEdgeToYBarXEdge + connectorRectWidth/2);
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stackConnectorDy = rackTotalDepth - 2*(connectorYEdgeToYBarYEdge + connectorRectDepth/2);
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stackConnectorDualSpacing = 0.5;
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feetProtrusionAngle = 40; |