include <../helper/math.scad> include <./config.scad> include <./mainRail.scad> include <./yBar.scad> include <./xBar.scad> include <./side/magnetModule.scad> include <./side/hingeModule.scad> include <./side/sideWallRight.scad> include <./side/sideWallLeft.scad> include <./stackEnds.scad> include <./xyPlate.scad> assemblyInstructions(); module assemblyInstructions () { // Instruction List (in order) // TODO: add steps to glue magnets and add heatset inserts // attachXBarWithYBar(at=$t); // screwXBarAndYBar(at=$t); // attachSideConnectorModulesToYBars(at=$t); // connectXYTrayWithMainRails(at=$t); // insertDowelsIntoSideWall(at=$t); // propUpBottomXYTraywithSideWalls(at=$t); // attachXYTrays(at=$t); // slideHexNutToFeet(at=$t); // insertFeet(at=$t); // screwFeet(at=$t); // attachXYPlates(at=$t); // end instructions final(); module attachXBarWithYBar(at=0) { t = lerp(a=20, b=0, t=at); // assemble x-y bar trays multmatrix(translate(v = [0, 0, t])) yBar(); multmatrix(translate(v = [0, 0, t])*xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace) yBar(); multmatrix(xBarSpaceToYBarSpace) xBar(); multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace) xBar(); } module screwXBarAndYBar(at=0) { screwExtension = lerp(a=15, b=0, t=at); // in x bar space function xBarYBarScrewTrans(extension) = translate(v=[27,xBarSideThickness + extension,6]) * rotate(a=[270,0,0]); // screw to connect x and y bars yBar(); multmatrix(xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace) yBar(); multmatrix(xBarSpaceToYBarSpace) union() { xBar(); multmatrix(xBarYBarScrewTrans(screwExtension)) caseScrewB(); multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension)) caseScrewB(); } multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace) union() { xBar(); multmatrix(xBarYBarScrewTrans(screwExtension)) caseScrewB(); multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension)) caseScrewB(); } } module attachSideConnectorModulesToYBars(at=0) { elevation = lerp(a=8, b=0, t=at); // side module to front corner ybar function sideModuleTrans(t=0) = translate(v=[sideWallConnW,0,t-sideWallConnLugDepression]) * yBarSideModuleConnectorTrans * mirror(v=[1,0,0]); // mirror for magnetModule screwXBarAndYBar(at=1); multmatrix(sideModuleTrans(elevation)) union() { magnetModule(); translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation]) caseScrewA(); } multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideModuleTrans(elevation)) union() { magnetModule(); translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation]) caseScrewA(); } multmatrix(yBarMirrorOtherCornerTrans * sideModuleTrans(elevation)) union() { hingeModule(); translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation]) caseScrewA(); } multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * sideModuleTrans(elevation)) union() { hingeModule(); translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation]) caseScrewA(); } } module connectXYTrayWithMainRails(at=0) { elevation = lerp(a=5, b=0, t=at); attachSideConnectorModulesToYBars(at=1); function mainRailTrans(elevation) = translate(v=[0,0,elevation]) * yBarMainRailConnectorTrans; module railAndScrew(elevation) { mainRail(); translate(v=[railSideMountThickness + 5, railFrontThickness + 4,railFootThickness + 2*elevation]) caseScrewA(); } multmatrix(mainRailTrans(elevation=elevation)) railAndScrew(elevation=elevation); multmatrix(yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation)) railAndScrew(elevation=elevation); multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * mainRailTrans(elevation=elevation)) railAndScrew(elevation=elevation); multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation)) railAndScrew(elevation=elevation); } module insertDowelsIntoSideWall(at=0) { t = lerp(a=10, b=0, t=at); hingeHoleH = hingePoleH-sideWallConnLugDepression; sideWallLeft(); translate(v=[hingePoleDx,hingePoleDy, (sideWallZ-hingeHoleH) + t]) hingeDowel(); translate(v=[hingePoleDx,hingePoleDy, (hingeHoleH-hingePoleH)-t]) hingeDowel(); } module propUpBottomXYTraywithSideWalls(at=0, r=0) { t = lerp(a=10,b=0,t=at); function sideWallToYBarTrans(t=0,r=0) = yBarMirrorOtherCornerTrans * yBarSideModuleConnectorTrans * // bring to y bar space mirror(v=[0,1,0]) * translate(v=[0,0,t]) * translate(v=[sideWallConnW/2.0, -hingePoleR, sideWallZHingeTotalClearance]) * // bring to side module space rotate(a=[0,0,-r]) * translate(v=[-hingePoleDx, -hingePoleDy, 0]); connectXYTrayWithMainRails(at=1); multmatrix(sideWallToYBarTrans(t=t, r=r)) insertDowelsIntoSideWall(at=1); multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideWallToYBarTrans(t=t,r=r)) insertDowelsIntoSideWall(at=1); } module attachXYTrays(at=0) { t = lerp(a=10,b=0,t=at); module singleScrew(t=0) { translate(v = [railSideMountThickness+5, railFrontThickness+4, railFootThickness + 2*t]) caseScrewA(); } translate(v=[0,0,t]) multmatrix(upperXYTrayTrans) { attachSideConnectorModulesToYBars(at=1); multmatrix(yBarMainRailConnectorTrans) singleScrew(t=t); multmatrix(yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans) singleScrew(t=t); multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans) singleScrew(t=t); multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * yBarMirrorOtherCornerTrans * yBarMainRailConnectorTrans) singleScrew(t=t); } propUpBottomXYTraywithSideWalls(at=1,r=0); } module slideHexNutToFeet(at=0) { t = lerp(a=8, b=0, t=at); module slideNut() { rotate(a = [0, 0, 90]) rotate(a = [90, 0, 0]) color([0, 1, 1]) hexNut(rackFrameScrewType); } translate(v=[0,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack? slideNut(); translate(v=[stackConnectorDx,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack? slideNut(); stackConnectorFeet(); } module insertFeet(at=0) { t = lerp(a=10,b=0,t=at); attachXYTrays(at=1); multmatrix(feetToYBarTrans(t=t)) slideHexNutToFeet(at=1); multmatrix(yBarMirrorOtherCornerTrans * feetToYBarTrans(t=t)) slideHexNutToFeet(at=1); } module screwFeet(at=0) { t = lerp(a=20, b=0, t=at); function screwTrans(t=0) = translate(v=[-t - 9,0,connectorBottomToScrew]) * rotate(a=[0,-90,0]); mirrorOtherFeetStackConnectorTrans = translate(v=[stackConnectorDx,0,0]) * mirror(v=[1,0,0]); module screwToFeetModule() { multmatrix(feetToYBarTrans(t = 0)*screwTrans(t = t)) caseScrewB(); // we might want a longer screw? multmatrix(feetToYBarTrans(t = 0)*mirrorOtherFeetStackConnectorTrans*screwTrans(t = t)) caseScrewB(); } screwToFeetModule(); multmatrix(yBarMirrorOtherCornerTrans) screwToFeetModule(); insertFeet(at=1); } module attachXYPlates(at=0) { t = lerp(a=10,b=0,t=at); // TODO fix xyPlate transformations function xyPlateToYBarTrans() = translate(v=[6,6,0]) * yBarBasePlateConnectorTrans; screwFeet(at=1); multmatrix(xyPlateToYBarTrans()) xyPlateWithScrews(t=t); multmatrix(upperXYTrayTrans * xyPlateToYBarTrans()) xyPlateWithScrews(t=t); module xyPlateWithScrews(t=0) { module screw(t=0) { translate(v=[0,0,-t]) mirror(v=[0,0,1]) caseScrewA(); } translate(v=[0,0,-t]) xyPlate(); screw(t=2*t); translate(v=[xyPlateConnDx, 0,0]) screw(t=2*t); translate(v=[0, xyPlateConnDy,0]) screw(t=2*t); translate(v=[xyPlateConnDx, xyPlateConnDy,0]) screw(t=2*t); } } module final() { attachXYPlates(at=1); } xBarSpaceToYBarSpace = yBarXBarConnectorTrans * xBarConnectorToYBarConnectorTrans * inv4x4(xBarYBarConnectorTrans); yBarSpaceToXBarSpace = xBarYBarConnectorTrans * yBarConnectorToXBarConnectorTrans * inv4x4(yBarXBarConnectorTrans); upperXYTrayTrans = yBarMainRailConnectorTrans * mirrorMainRailOtherSideTrans * inv4x4(yBarMainRailConnectorTrans); function feetToYBarTrans(t=0) = translate(v=[connectorRectWidth/2,connectorRectDepth/2,-t]) * yBarStackConnectorTrans * mirror(v=[0,1,0]); module caseScrewA() { color([0,1,1]) { difference() { scale(v = [0.9, 0.9, 0.9]) counterSunkHead_N(rackFrameScrewType, screwExtension = 6, headExtension = 0.5); cylinder($fn = 6, r = 1.5); } } } module caseScrewB() { color([0,1,1]) { difference() { scale(v = [0.9, 0.9, 0.9]) counterSunkHead_N(rackFrameScrewType, screwExtension = 10, headExtension = 0.5); cylinder($fn = 6, r = 1.5); } } } module hingeDowel() { color([0,1,1]) cylinder(h=dowelPinH, r=dowelPinR); } module arrow(length) { color([1,0,1]) { translate(v = [0, 0, length-2]) cylinder(r1 = 2, r2 = 0.2, h = 2); cylinder(r = 1, h = length-2); } } }