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wip - remove heat set inserts

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This commit is contained in:
zhao
2023-06-03 10:21:28 -04:00
parent ffe73c414b
commit e14a986e9e
25 changed files with 392103 additions and 215905 deletions
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6
rack/assemblyGuide.scad
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@ -17,7 +17,7 @@ assemblyInstructions();
module assemblyInstructions () {
screwMask = false;
plasticMask = true;
plasticMask = false;
sideSupportRailMask = true;
// Instruction List (in order)
@ -28,7 +28,7 @@ module assemblyInstructions () {
// attachXBarWithYBar(at=$t);
// screwXBarAndYBar(at=$t);
// attachSideConnectorModulesToYBars(at=$t);
// connectXYTrayWithMainRails(at=$t);
// connectXYTrayWithMainRails(at=1);
// insertDowelsIntoSideWall(at=$t);
// propUpBottomXYTraywithSideWalls(at=$t);
// attachXYTrays(at=$t);
@ -40,7 +40,7 @@ module assemblyInstructions () {
// Final builds:
// render()
finalSingle();
// finalSingle();
// finalDouble();
// Features:

4
rack/config.scad
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@ -8,10 +8,10 @@
*/
include <./profiles.scad>
profileName = "default";
profileName = "micro";
profile = getProfile(profileName);
// echo("Profile:", profile);
defaultLayerHeight = 0.3;
function getConfig(name) = getConfigValue(profile, name);

4
rack/connector/basePlateYBarConnectors.scad
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@ -41,9 +41,9 @@ module onYBarBasePlateConnectorPositive() {
module onYBarBasePlateConnectorNegative() {
translate(v=[_heatSetX, _heatSetY, m3HeatSetInsertSlotHeightSlacked + _baseConnRecession])
translate(v=[_heatSetX, _heatSetY, 4 + _baseConnRecession])
mirror(v=[0,0,1])
heatSetInsertSlot_N(rackFrameScrewType, topExtension=inf10);
hexNutPocket_N("m3", openSide=false, backSpace=5, bridgeBack=true);
hull() {
translate(v = [_heatSetX, _heatSetY, _baseConnRecession+overhangSlack])

3
rack/connector/connectors.scad
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@ -15,9 +15,6 @@ include <./sideModuleYBarConnectors.scad>
include <./stackYBarConnectors.scad>
include <./basePlateYBarConnectors.scad>
// WIP
partList = ["yBar", "xBar", "mainRail", "xyPlate", "sideModule"];
mirror(v=[1,0,0])
*connectorDebug(on="xBar", to="yBar", trans=identity);

28
rack/connector/mainRailYBarConnectors.scad
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@ -1,6 +1,7 @@
include <../../helper/screws.scad>
include <../../helper/common.scad>
include <../../helper/matrix.scad>
include <../../helper/halfspace.scad>
include <../../helper/slack.scad>
include <../../helper/dovetail.scad>
include <../../helper/halfspace.scad>
@ -10,7 +11,8 @@ include <../sharedVariables.scad>
include <../config.scad>
mainRailHeatSetOnYBarDx = railSideMountThickness + 5;
mainRailHeatSetOnYBarDy = railFrontThickness + 4;
mainRailHeatSetOnYBarDy = railFrontThickness + 2;
module onYBarToMainRailNegative() {
slotSlack = xySlack;
@ -20,20 +22,30 @@ module onYBarToMainRailNegative() {
translate(v=[-slotZSlack/2, -slotSlack/2,0])
cube(size = [railTotalWidth+slotZSlack, railTotalDepth + slotSlack, railFootThickness]);
translate(v = [mainRailHeatSetOnYBarDx, mainRailHeatSetOnYBarDy, -m3HeatSetInsertSlotHeightSlacked])
heatSetInsertSlot_N(rackFrameScrewType);
translate(v = [mainRailHeatSetOnYBarDx, mainRailHeatSetOnYBarDy, -5])
rotate(a=[-45,0,0])
hexNutPocket_N("m3", openSide=false, backSpace=5);
}
}
module onMainRailYBarConnectorPositive() {
cube(size = [frontFaceWidth, sideSupportDepth+railFrontThickness, railFootThickness]);
// TODO magic numbers
hull() {
cube(size = [frontFaceWidth, railFrontThickness+8, railFootThickness+4]);
translate(v = [0, railFrontThickness+14, 0])
cube(size = [frontFaceWidth, 1, railFootThickness]);
}
}
module onMainRailYBarConnectorNegative() {
translate(v = [mainRailHeatSetOnYBarDx, mainRailHeatSetOnYBarDy, railFootThickness])
counterSunkHead_N(rackFrameScrewType, screwExtension=inf10, headExtension=inf10);
}
screwOffset = 9;
translate(v = [mainRailHeatSetOnYBarDx, mainRailHeatSetOnYBarDy + screwOffset, -5 + screwOffset])
rotate(a=[-45,0,0])
counterSunkHead_N(rackFrameScrewType, screwExtension=inf50, headExtension=inf50);
}

5
rack/connector/sideModuleYBarConnectors.scad
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@ -13,6 +13,7 @@ module onYBarSideModuleNegative() {
translate(v = [-xySlack/2, -xySlack/2, -sideWallConnLugDepression])
cube(size = [sideWallConnW+xySlack, sideWallConnD+xySlack, sideWallConnLugDepression]);
translate(v = [yBarScrewHoleToOuterYEdge, yBarScrewHoleToFrontXEdge, -(m3HeatSetInsertSlotHeightSlacked+sideWallConnLugDepression)])
heatSetInsertSlot_N(rackFrameScrewType);
translate(v = [yBarScrewHoleToOuterYEdge, yBarScrewHoleToFrontXEdge, -(4+sideWallConnLugDepression)])
rotate(a=[0,0,90])
hexNutPocket_N("m3", openSide=false, backSpace=5, bridgeFront=true);
}

5
rack/connector/xBarYBarConnectors.scad
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@ -42,9 +42,10 @@ module onXBarToYBarNegative() {
module onYBarToXBarNegative() {
y = 27;
z = 6;
translate(v = [-m3HeatSetInsertSlotHeightSlacked, y, z])
translate(v = [-5, y, z])
rotate(a = [180, 0, 0])
rotate(a = [0, 90, 0])
heatSetInsertSlot_N(rackFrameScrewType);
hexNutPocket_N("m3", openSide=false, backSpace=5);
}

2
rack/mainRail.scad
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@ -8,7 +8,7 @@ include <../helper/matrix.scad>
include <./connector/connectors.scad>
//mainRail();
*mainRail();
module mainRail() {

11
rack/print/yBar_P.scad
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@ -7,7 +7,10 @@ include <../xBar.scad>
yBar();
translate(v=[40,0,0])
mirror(v=[1,0,0])
rotate(a=[0,0,90])
*xBar();
*difference() {
translate(v=[2,0,0])
cube(size=[16,10,6], center=true);
hexNutPocket_N("m3", openSide = false, backSpace = 5, bridgeFront = true);
}
*hexNutPocket_N("m3", openSide = false, backSpace = 5, bridgeBack = true);

10
rack/yBar.scad
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@ -50,12 +50,14 @@ yBarStackConnectorTrans = translate(v = [connectorXEdgeToYBarXEdge, connectorYEd
yBarSideModuleConnectorTrans = translate(v = [
yBarWidth-(railTotalWidth+railSlotToInnerYEdge+railSlotToSideWallSlot+sideWallConnectorSlotWidth),
sideWallSlotToXZ,
yBarHeight]);
sideWallSlotToXZ,
yBarHeight
]);
yBarMainRailConnectorTrans = translate(v = [
yBarWidth-(railTotalWidth+railSlotToInnerYEdge),
railSlotToXZ,
yBarHeight-railFootThickness]);
railSlotToXZ,
yBarHeight-railFootThickness
]);
yBarXBarConnectorTrans = translate(v = [yBarWidth+eps, 0, 0]);