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add instructions and renders

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This commit is contained in:
zhao
2023-05-19 14:23:24 -04:00
parent 28006685c5
commit b90ae7f1ae
21 changed files with 116064 additions and 169161 deletions
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167
rack/assemblyGuide.scad
View File

@ -10,10 +10,16 @@ include <./side/sideWallLeft.scad>
include <./stackEnds.scad>
include <./xyPlate.scad>
include <../rack-mount/side-rail/dualMount.scad>
assemblyInstructions();
module assemblyInstructions () {
screwMask = false;
plasticMask = true;
sideSupportRailMask = true;
// Instruction List (in order)
// render()
// addHeatSetInsertsYBar(at=$t);
@ -37,7 +43,6 @@ module assemblyInstructions () {
finalSingle();
// finalDouble();
// Features:
// render()
// slideInNuts(at=$t);
@ -48,7 +53,9 @@ module assemblyInstructions () {
module addHeatSetInsertsYBar(at=0) {
t = lerp(a=10,b=0.35,t=at); // non zero b for exposing the heatset gears for diagramming
yBar();
if (!plasticMask) {
yBar();
}
heatSetHeight = heatSetInsertSlotHeightSlacked(rackFrameScrewType) * 0.95;
@ -76,17 +83,21 @@ module assemblyInstructions () {
heatSetInsert(rackFrameScrewType);
}
heatSetInsertsOneCorner(t=t);
if (!screwMask) {
heatSetInsertsOneCorner(t = t);
multmatrix(yBarMirrorOtherCornerTrans)
heatSetInsertsOneCorner(t=t);
multmatrix(yBarMirrorOtherCornerTrans)
heatSetInsertsOneCorner(t = t);
}
}
module addMagnetsToMagnetModules(at=0) {
t = lerp(a=8,b=0,t=at);
magnetModule();
if (!plasticMask) {
magnetModule();
}
function insertMagnetTrans(t=0) =
translate(v=[sideWallConnW-(magnetFaceToSideWallConnOuterYEdge+magnetHSlacked) + t,
@ -101,7 +112,9 @@ module assemblyInstructions () {
module addMagnetsToSideWall(at=0) {
t = lerp(a=8,b=0,t=at);
sideWallLeft();
if (!plasticMask) {
sideWallLeft();
}
function insertMagnetTrans(t=0) =
translate(v=[sideWallThickness+t, magnetMountToYBarFront, magnetMountToYBarTop-sideWallZHingeTotalClearance]) *
@ -125,11 +138,13 @@ module assemblyInstructions () {
multmatrix(translate(v = [0, 0, t])*xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
addHeatSetInsertsYBar(at=1);
multmatrix(xBarSpaceToYBarSpace)
xBar();
if (!plasticMask) {
multmatrix(xBarSpaceToYBarSpace)
xBar();
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
xBar();
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
xBar();
}
}
module screwXBarAndYBar(at=0) {
@ -147,7 +162,8 @@ module assemblyInstructions () {
multmatrix(xBarSpaceToYBarSpace)
union() {
xBar();
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
@ -158,7 +174,7 @@ module assemblyInstructions () {
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
union() {
xBar();
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
@ -197,7 +213,10 @@ module assemblyInstructions () {
multmatrix(yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
union() {
hingeModule();
if (!plasticMask) {
hingeModule();
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
@ -205,7 +224,9 @@ module assemblyInstructions () {
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
union() {
hingeModule();
if (!plasticMask) {
hingeModule();
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
@ -221,7 +242,10 @@ module assemblyInstructions () {
function mainRailTrans(elevation) = translate(v=[0,0,elevation]) * yBarMainRailConnectorTrans;
module railAndScrew(elevation) {
mainRail();
if (!plasticMask) {
mainRail();
}
translate(v=[railSideMountThickness + 5, railFrontThickness + 4,railFootThickness + 2*elevation])
caseScrewA();
@ -322,8 +346,10 @@ module assemblyInstructions () {
caseScrewA();
}
translate(v=[0,0,-t])
xyPlate();
if (!plasticMask) {
translate(v = [0, 0, -t])
xyPlate();
}
screw(t=2*t);
@ -343,9 +369,11 @@ module assemblyInstructions () {
t = lerp(a=8, b=0, t=at);
module slideNut() {
rotate(a = [0, 0, 90])
rotate(a = [90, 0, 0])
hexNut(rackFrameScrewType);
if (!screwMask) {
rotate(a = [0, 0, 90])
rotate(a = [90, 0, 0])
hexNut(rackFrameScrewType);
}
}
translate(v=[0,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack?
@ -354,7 +382,9 @@ module assemblyInstructions () {
translate(v=[stackConnectorDx,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack?
slideNut();
stackConnectorFeet();
if (!plasticMask) {
stackConnectorFeet();
}
}
module insertFeet(at=0,r=0) {
@ -397,16 +427,47 @@ module assemblyInstructions () {
module finalSingle(r=0) {
screwFeet(at=1,r=r);
for (i = [1, 5, 9, 13, 17]) {
translate(v = [2, frontScrewSpacing+railFrontThickness+railSlotToXZ, i*10])
multmatrix(yBarMainRailConnectorTrans)
union() {
if (!sideSupportRailMask) {
sideSupportRailBase("lBracket");
}
rotate(a = [0, -90, 0])
caseScrewA();
translate(v = [0, sideRailScrewMountDist, 0])
rotate(a = [0, -90, 0])
caseScrewA();
}
}
multmatrix(xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
for (i = [1, 5, 9, 13, 17]) {
translate(v = [2, frontScrewSpacing+railFrontThickness+railSlotToXZ, i*10])
multmatrix(yBarMainRailConnectorTrans)
union() {
if (!sideSupportRailMask) {
sideSupportRailBase("lBracket");
}
rotate(a=[0,-90,0])
caseScrewA();
translate(v=[0,sideRailScrewMountDist,0])
rotate(a=[0,-90,0])
caseScrewA();
}
}
}
module finalDouble(r=0) {
multmatrix(secondStackTrans)
attachXYPlates(at=1,r=r);
screwFeet(at=1,r=r);
stackable(at=1,r=r);
}
module slideInNuts(at=0) {
t = lerp(a=15,b=0,t=at);
@ -445,7 +506,7 @@ module assemblyInstructions () {
stackConnectorDual();
}
module stackable(at=0) {
module stackable(at=0,r=0) {
t1 = lerp(a=0, b=1, t=min(3*at, 1));
t2 = lerp(a=30, b=0, t=min(max(3*at-1,0),1));
@ -465,8 +526,10 @@ module assemblyInstructions () {
caseScrewB();
}
translate(v=[0,0,t2/2])
stackConnectors();
if (!plasticMask) {
translate(v = [0, 0, t2/2])
stackConnectors();
}
if (at >= 2/3) {
multmatrix(secondStackTrans)
@ -478,9 +541,9 @@ module assemblyInstructions () {
translate(v=[0,0,t2])
multmatrix(secondStackTrans)
attachXYPlates(at=1);
attachXYPlates(at=1,r=r);
screwFeet(at=1);
screwFeet(at=1,r=20);
}
@ -490,10 +553,6 @@ module assemblyInstructions () {
finalSingle(r=r);
}
module parametric() {
}
xBarSpaceToYBarSpace =
yBarXBarConnectorTrans *
xBarConnectorToYBarConnectorTrans *
@ -535,36 +594,44 @@ module assemblyInstructions () {
module caseScrewA() {
color([1,1,1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 6, headExtension = 0.5);
if (!screwMask) {
color([1, 1, 1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 6, headExtension = 0.5);
cylinder($fn = 6, r = 1.5);
cylinder($fn = 6, r = 1.5);
}
}
}
}
module caseScrewB() {
color([1,1,1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 10, headExtension = 0.5);
if (!screwMask) {
color([1, 1, 1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 10, headExtension = 0.5);
cylinder($fn = 6, r = 1.5);
cylinder($fn = 6, r = 1.5);
}
}
}
}
module hingeDowel() {
color([0,1,1])
cylinder(h=dowelPinH, r=dowelPinR);
if (!screwMask) {
color([0, 1, 1])
cylinder(h = dowelPinH, r = dowelPinR);
}
}
module magnet() {
color([1,1,1])
cylinder(r=magnetR, h=magnetH);
if (!screwMask) {
color([1, 1, 1])
cylinder(r = magnetR, h = magnetH);
}
}
module arrow(length) {

2
rack/config.scad
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@ -8,7 +8,7 @@
*/
include <./profiles.scad>
profileName = "micro";
profileName = "default";
profile = getProfile(profileName);
// echo("Profile:", profile);

4
rack/side/sideWallLeft.scad
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@ -5,8 +5,8 @@ include <./sideWallBase.scad>
module sideWallLeft() {
//applyEpicVentilation()
applySideWallVerticalRibs()
render()
//applySideWallVerticalRibs()
//render()
sideWallBase();
module applyEpicVentilation() {

4
rack/side/sideWallRight.scad
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@ -6,8 +6,8 @@ module sideWallRight() {
//applyEpicVentilation()
mirror(v=[1,0,0])
applySideWallVerticalRibs()
render()
//applySideWallVerticalRibs()
//render()
sideWallBase();
module applyEpicVentilation() {