From 8a88c244eb707459d4d440cfcfac6cb97fe10423 Mon Sep 17 00:00:00 2001
From: zhao <jazhawang@gmail.com>
Date: Sun, 12 Mar 2023 00:27:13 -0500
Subject: [PATCH] finish up side wall and hinge

---
 rack/print/sideWallLeft_P.scad   |  2 +-
 rack/print/sideWallRight_P.scad  |  2 +-
 rack/side/hingeModule.scad       |  2 +-
 rack/side/magnetModule.scad      |  2 +-
 rack/side/sideWallBase.scad      | 18 +++++++++++++++++-
 rack/side/sideWallLeft.scad      | 17 +++++++++++++++--
 rack/side/sideWallRight.scad     | 15 ++++++++++++++-
 rack/side/sideWallVariables.scad |  4 ++--
 8 files changed, 52 insertions(+), 10 deletions(-)

diff --git a/rack/print/sideWallLeft_P.scad b/rack/print/sideWallLeft_P.scad
index 71e751d..b74183d 100644
--- a/rack/print/sideWallLeft_P.scad
+++ b/rack/print/sideWallLeft_P.scad
@@ -1,5 +1,5 @@
 include <../side/sideWallLeft.scad>
 
 // Oriented for 3d printing.
-// Supports generally not required (? need to print to test)
+// Supports generally not required (? need to print to test), but a brim is recommended
 sideWallLeft();
\ No newline at end of file
diff --git a/rack/print/sideWallRight_P.scad b/rack/print/sideWallRight_P.scad
index 1d589a9..f8660b3 100644
--- a/rack/print/sideWallRight_P.scad
+++ b/rack/print/sideWallRight_P.scad
@@ -1,5 +1,5 @@
 include <../side/sideWallRight.scad>
 
 // Oriented for 3d printing.
-// Supports generally not required (? need to print to test)
+// Supports generally not required (? need to print to test), but a brim is recommended
 sideWallRight();
\ No newline at end of file
diff --git a/rack/side/hingeModule.scad b/rack/side/hingeModule.scad
index 17f2503..b99bce1 100644
--- a/rack/side/hingeModule.scad
+++ b/rack/side/hingeModule.scad
@@ -13,7 +13,7 @@ module hingeModule() {
   applyYBarScrewMount()
   base();
 
-  connSlack = 0.1;
+  connSlack = 0.05;
   connW = sideWallConnW - connSlack;
   connD = sideWallConnD - connSlack;
 
diff --git a/rack/side/magnetModule.scad b/rack/side/magnetModule.scad
index fad0cc6..b58df42 100644
--- a/rack/side/magnetModule.scad
+++ b/rack/side/magnetModule.scad
@@ -15,7 +15,7 @@ module magnetModule() {
   applyMagnetMount()
   base();
 
-  connSlack = 0.1;
+  connSlack = 0.05;
   connW = sideWallConnW - connSlack;
   connD = sideWallConnD - connSlack;
 
diff --git a/rack/side/sideWallBase.scad b/rack/side/sideWallBase.scad
index 91edc9b..9565f28 100644
--- a/rack/side/sideWallBase.scad
+++ b/rack/side/sideWallBase.scad
@@ -109,6 +109,22 @@ module sideWallBase() {
   }
 
   module applyHandle() {
-    children(0);
+
+    handleWidth = 8;
+    handleLength = 60;
+    handleRoundness = 7;
+    widthOffset = 3;
+
+    apply_n() {
+
+      minkowski() {
+        sphere(r=handleRoundness);
+
+        translate(v = [sideWallX -(handleWidth-handleRoundness) + widthOffset, 0, (sideWallZ-handleLength)/2])
+        cube(size = [handleWidth-handleRoundness, sideWallThickness, handleLength-handleRoundness]);
+      }
+
+      children(0);
+    }
   }
 }
diff --git a/rack/side/sideWallLeft.scad b/rack/side/sideWallLeft.scad
index 73d84a4..a7d4979 100644
--- a/rack/side/sideWallLeft.scad
+++ b/rack/side/sideWallLeft.scad
@@ -1,7 +1,7 @@
 include <./sideWallBase.scad>
 
 
-*sideWallLeft();
+sideWallLeft();
 
 module sideWallLeft() {
 
@@ -9,7 +9,20 @@ module sideWallLeft() {
   sideWallBase();
 
   module applyEpicVentilation() {
-    children(0);
+
+    apply_n() {
+
+      for (i = [1:8]) {
+        translate(v = [0, 35, i * 10 + 8])
+        minkowski() {
+          sphere(r=1);
+          cube(size = [10, 40, 3]);
+        }
+      }
+
+      children(0);
+    }
+
   }
 }
 
diff --git a/rack/side/sideWallRight.scad b/rack/side/sideWallRight.scad
index cf110ff..afe0e16 100644
--- a/rack/side/sideWallRight.scad
+++ b/rack/side/sideWallRight.scad
@@ -9,7 +9,20 @@ module sideWallRight() {
   sideWallBase();
 
   module applyEpicVentilation() {
-    children(0);
+
+    apply_n() {
+
+      for (i = [1:8]) {
+        translate(v = [-10, 35, i * 10 + 8])
+        minkowski() {
+          sphere(r=1);
+          cube(size = [10, 40, 3]);
+        }
+      }
+
+      children(0);
+    }
+
   }
 }
 
diff --git a/rack/side/sideWallVariables.scad b/rack/side/sideWallVariables.scad
index 9044e22..82c136c 100644
--- a/rack/side/sideWallVariables.scad
+++ b/rack/side/sideWallVariables.scad
@@ -22,8 +22,8 @@ hingeHoleR = hingePoleR + 0.2;
 
 
 sideWallZHingeSlack = 0.3;
-sideWallZGapClearance = 1.0;
-sideWallZHingeTotalClearance = sideWallZHingeSlack + sideWallZGapClearance;
+sideWallZGapClearance = 0.5;
+sideWallZHingeTotalClearance = sideWallZHingeSlack + sideWallZGapClearance; // only for one edge
 sideWallZ = (railTotalHeight - 2*railFootThickness) - 2*sideWallZHingeTotalClearance;
 sideWallY = yBarDepth;