WIP on sideWall and sideWallConnector

rack/sideWall.scad

@@ -2,30 +2,35 @@ include <../helper/math.scad>
 include <../helper/halfspace.scad>
 include <../misc/magnet.scad>
 include <./config.scad>
-include <./yBar.scad>
-include <./sideWallConnector.scad>
+include <./mainRail.scad>
+
 include <./sharedVariables.scad>
 
+include <./sideWallConnector.scad>
 
-sideWallZ = 110;
-sideWallY = 110;
-sideWallX = 12;
 
 sideWallZGapClearance = 0.2;
+sideWallZ = railTotalHeight - 2*(railFootThickness + sideWallZGapClearance);
 
+sideWallY = yBarDepth;
 
-// make these global
-hingePoleToInnerSideWallX = (hingePoleToConnectorOuterYZFace + sideWallSlotToOuterYEdge) - sideWallThickness;
-hingePoleToInnerSideWallY = (hingePoleToConnectorOuterXZFace + sideWallSlotToOuterXEdge) - sideWallThickness;
+sideWallXGapClearance = 0.2;
+sideWallX = (yBarWidth-(railTotalWidth+railSlotToInnerYEdge)) - sideWallXGapClearance;
 
+hingePoleDx = hingePoleToConnectorOuterYZFace + sideWallSlotToOuterYEdge;
+hingePoleDy = hingePoleToConnectorOuterXZFace + sideWallSlotToOuterXEdge;
+
+echo("Side Wall Height", sideWallZ);
+echo("Side Wall Depth", sideWallY);
 
 module sideWall() {
 
   applyHingeConnector()
   applyMagnetConnector()
+  applyEpicVentilation()
+  applyHingeHandle()
   sideWallBase();
 
-
   module sideWallBase() {
 
     module roundThingHelper(x,y,z,r) {
@@ -50,54 +55,80 @@ module sideWall() {
     }
   }
 
-
   module applyHingeConnector() {
 
-    hingeHolePositiveRad = hingeHoleR+1;
-
-    module hingeProjectConstructionPlane() {
-      translate(v=[sideWallX-(sideWallThickness+hingePoleToInnerSideWallX) - hingeHolePositiveRad,sideWallY,0])
-      cube(size=[2*hingeHolePositiveRad, eps, sideWallZ]);
-    }
+    hingeHoleShellR = hingeHoleR+1;
 
     apply_pn() {
-
       hull() {
-        translate(v = [sideWallX-(sideWallThickness+hingePoleToInnerSideWallX), sideWallY-(sideWallThickness+
-          hingePoleToInnerSideWallY), 0])
-        cylinder(r = hingeHoleR+1, h = sideWallZ);
-
-        hingeProjectConstructionPlane();
+        hingeShell();
+        hingeBacksideProjectionPlane();
       }
 
       union() {
-        translate(v = [sideWallX-(sideWallThickness+hingePoleToInnerSideWallX), sideWallY-(sideWallThickness+
-          hingePoleToInnerSideWallY), 0])
-        cylinder(r = hingeHoleR, h = sideWallZ);
-
-        // TODO annoying constant
-        halfspace(p=[sideWallX-3.3, sideWallY, 0], vpos=[1,1,0]);
+        hingeHole();
+        // Trim parts of the wall for rotational clearance
+        halfspace(p=[sideWallX-5, sideWallY, 0], vpos=[1,1.5,0]);
       }
 
       children(0);
     }
+
+    module hingeShell() {
+      translate(v = [sideWallX-hingePoleDx, sideWallY-(sideWallThickness+hingePoleDy), 0])
+      cylinder(r = hingeHoleShellR, h = sideWallZ);
+    }
+
+    // XZ plane in line with the back of the case. Project the hinge pole shell onto this to fill any weird
+    // geometries from the curves of the side wall
+    module hingeBacksideProjectionPlane() {
+      translate(v=[sideWallX-hingePoleDx - hingeHoleShellR,sideWallY,0])
+      cube(size=[2*hingeHoleShellR, eps, sideWallZ]);
+    }
+
+    module hingeHole() {
+      translate(v = [sideWallX-hingePoleDx, sideWallY-(sideWallThickness+hingePoleDy), 0])
+      cylinder(r = hingeHoleR, h = sideWallZ);
+    }
   }
 
+  // TODO: add correct magnet translations, also remove random variables
   module applyMagnetConnector() {
     apply_p() {
+      union() {
+        translate(v = [sideWallThickness, magnetMountToYBarFront + 2, magnetMountToYBarTop+1])
+        sideMagnetMount();
 
-      translate(v=[sideWallThickness,10,10])
-      rotate(a=[0,90,0])
-      sideWallConnectorMagnetSide();
+        translate(v = [sideWallThickness, magnetMountToYBarFront + 2, sideWallZ - (magnetMountToYBarTop + 1)])
+        sideMagnetMount();
+      }
 
       children(0);
     }
+
+
+    module sideMagnetMount() {
+      rotate(a=[0,90,0])
+      sideWallConnectorMagnetSide();
+    }
   }
 
   module applyEpicVentilation() {
+    children(0);
+  }
 
+  module applyHingeHandle() {
+    children(0);
   }
 }
 
+
 sideWall();
 
+translate(v=[10,sideWallSlotToXZ,-2])
+mirror(v=[1,0,0])
+sideWallConnectorMagnet();
+
+translate(v=[3,100,0])
+mirror(v=[0,1,0])
+sideWallConnectorHinge();