Improve rack-mount. Individual rack-mount systems are now organized in their own directories, with a standard entry.scad file.

2023-08-31 00:20:12 -04:00
parent 3167feea03
commit 658fcf9948
67 changed files with 186 additions and 191 deletions
--- a/rack-mount/tray/tray.scad
+++ b/rack-mount/tray/tray.scad
@ -0,0 +1,87 @@
+include <../common.scad>
+use <../rackEars.scad>
+
+/*
+  Parametric rack-mount tray -
+  Please see ./entry.scad for configuring/printing
+
+  Please also make sure that the correct rack frame preset is set in rackFrame.scad.
+*/
+
+module bottomScrewTray(u, trayWidth, trayDepth, trayThickness, mountPoints, mountPointElevation, mountPointType, frontThickness, sideThickness, frontLipHeight, backLipHeight, trayLeftPadding, sideSupport=true) {
+
+  lipThickness = sideThickness;
+
+  screwDx = rackMountScrewWidth; // x dist between the mount holes
+  screwDz = uDiff * u;
+
+  plateLength = screwDx + 2*rackMountScrewXDist;
+  plateHeight = screwDz + 2*rackMountScrewZDist;
+
+  minScrewToTraySpacing = railScrewHoleToInnerEdge;
+
+  leftScrewDistToTray = minScrewToTraySpacing + trayLeftPadding;
+
+  leftScrewGlobalX = -leftScrewDistToTray;
+  rightScrewGlobalX = screwDx + leftScrewGlobalX;
+
+  // check (tray width)+(configured extra space) fits within the rack
+  assert(trayWidth <= screwDx-(2*minScrewToTraySpacing + trayLeftPadding));
+
+  difference() {
+    applyMountHoles()
+    translate(v = [-sideThickness, -frontThickness, -trayThickness])
+    body();
+  }
+
+  module body() {
+
+    // base
+    cube(size = [trayWidth, trayDepth, trayThickness]);
+
+    // front lip
+    translate(v = [0, 0, trayThickness])
+    cube(size = [trayWidth, lipThickness, frontLipHeight]);
+
+    // back lip
+    translate(v = [0, trayDepth-lipThickness, trayThickness])
+    cube(size = [trayWidth, lipThickness, backLipHeight]);
+
+    translate(v = [leftScrewGlobalX, 0, rackMountScrewZDist])
+    rackEarModule(frontThickness = frontThickness, sideThickness = sideThickness, frontWidth =
+        leftScrewDistToTray+rackMountScrewXDist+sideThickness, sideDepth = trayDepth-lipThickness, u = u, backPlaneHeight=trayThickness+backLipHeight, support=sideSupport);
+
+    translate(v = [rightScrewGlobalX, 0, rackMountScrewZDist])
+    mirror(v = [1, 0, 0])
+    rackEarModule(frontThickness = frontThickness, sideThickness = sideThickness, frontWidth =
+       rightScrewGlobalX-trayWidth+rackMountScrewXDist+sideThickness, sideDepth = trayDepth-lipThickness, u = u, backPlaneHeight=trayThickness+backLipHeight, support=sideSupport);
+    }
+
+
+  module applyMountHoles() {
+
+    mountPointPosThickness = 2;
+
+    apply_pn() {
+      for (i = [0:len(mountPoints)-1]) {
+        x = mountPoints[i][0];
+        y = mountPoints[i][1];
+
+        translate(v=[x, y, 0])
+        cylinder(r=screwRadiusSlacked(mountPointType)+mountPointPosThickness, h=mountPointElevation);
+      }
+
+      for (i = [0:len(mountPoints)-1]) {
+        x = mountPoints[i][0];
+        y = mountPoints[i][1];
+
+        translate(v=[x, y, -trayThickness])
+        mirror(v=[0,0,1])
+        counterSunkHead_N(mountPointType, inf, inf);
+      }
+      children(0);
+    }
+
+  }
+
+}