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Code Packages Releases Wiki Activity

finish new assembly instructions, and update readme

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This commit is contained in:
zhao
2023-08-12 11:44:52 -04:00
parent 4283e63139
commit 41c33ce46f
60 changed files with 106 additions and 478 deletions
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2
rack/assembly/addMagnetsToMagnetModules.scad
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@ -8,7 +8,7 @@ $vpf = 22.50;
addMagnetsToMagnetModules(at=$t);
module addMagnetsToMagnetModules(at=0) {
t = lerp(a=8,b=0,t=at);
t = lerp(a=6,b=0,t=at);
if (!plasticMask) {
magnetModule();

4
rack/assembly/addMagnetsToSideWall.scad
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@ -1,7 +1,7 @@
include <./common.scad>
$vpt = [40,44,70];
$vpr = [77,0,40];
$vpt = [23,105,70];
$vpr = [84,0,133];
$vpd = 370;
$vpf = 22.50;

8
rack/assembly/attachSideConnectorModulesToYBars.scad
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@ -25,7 +25,7 @@ module attachSideConnectorModulesToYBars(at=0) {
addMagnetsToMagnetModules(at=1);
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
caseScrewShort();
}
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideModuleTrans(elevation))
@ -33,7 +33,7 @@ module attachSideConnectorModulesToYBars(at=0) {
addMagnetsToMagnetModules(at=1);
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
caseScrewShort();
}
multmatrix(yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
@ -44,7 +44,7 @@ module attachSideConnectorModulesToYBars(at=0) {
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
caseScrewShort();
}
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
@ -54,6 +54,6 @@ module attachSideConnectorModulesToYBars(at=0) {
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
caseScrewShort();
}
}

2
rack/assembly/attachXYPlates.scad
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@ -28,7 +28,7 @@ module attachXYPlates(at=0,r=0) {
module screw(t=0) {
translate(v=[0,0,-t])
mirror(v=[0,0,1])
caseScrewA();
caseScrewMedium();
}
if (!plasticMask) {

10
rack/assembly/attachXYTrays.scad
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@ -2,9 +2,9 @@ include <./common.scad>
use <./attachSideConnectorModulesToYBars.scad>
use <./propUpBottomXYTraywithSideWalls.scad>
$vpt = [71,123,88];
$vpr = [44,0,47];
$vpd = 450;
$vpt = [115,58,113];
$vpr = [98,0,17];
$vpd = 620;
$vpf = 22.50;
attachXYTrays(at=$t);
@ -17,8 +17,8 @@ module attachXYTrays(at=0,r=0) {
module singleScrew() {
translate(v = [mainRailSlideHexOnYBarDx, mainRailSlideHexOnYBarDy, -5])
rotate(a=[-45,0,0])
translate(v=[0,0,14 + t2]) // length of caseScrewB
caseScrewA();
translate(v=[0,0,14 + t2]) // length of caseScrewLong
caseScrewMedium();
}
translate(v=[0,0,t1])

22
rack/assembly/common.scad
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@ -54,13 +54,12 @@ module mirrorAllTrayCornersFromYBarSpace() {
secondStackTrans = upperXYTrayTrans * mirror(v=[0,0,1]);
module caseScrewA() {
module caseScrewShort() {
if (!screwMask) {
color([1, 1, 1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 10, headExtension = 0.5);
counterSunkHead_N(rackFrameScrewType, screwExtension = 8, headExtension = 0.5);
cylinder($fn = 6, r = 1.5);
}
@ -68,12 +67,25 @@ module caseScrewA() {
}
}
module caseScrewB() {
module caseScrewMedium() {
if (!screwMask) {
color([1, 1, 1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 14, headExtension = 0.5);
counterSunkHead_N(rackFrameScrewType, screwExtension = 12, headExtension = 0.5);
cylinder($fn = 6, r = 1.5);
}
}
}
}
module caseScrewLong() {
if (!screwMask) {
color([1, 1, 1]) {
difference() {
scale(v = [0.9, 0.9, 0.9])
counterSunkHead_N(rackFrameScrewType, screwExtension = 16, headExtension = 0.5);
cylinder($fn = 6, r = 1.5);
}

4
rack/assembly/connectXYTrayWithMainRails.scad
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@ -28,8 +28,8 @@ module connectXYTrayWithMainRails(at=0) {
multmatrix(
translate(v = [mainRailSlideHexOnYBarDx, mainRailSlideHexOnYBarDy, -5])*
rotate(a = [-45, 0, 0]))
translate(v = [0, 0, 14 + t2]) // length of caseScrewB
caseScrewB();
translate(v = [0, 0, 14 + t2]) // length of caseScrewLong
caseScrewLong();
}
}

421
rack/assembly/finalBuilds.scad
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@ -1,39 +1,12 @@
include <./common.scad>
include <./screwFeet.scad>
$vpt = [23,22,20];
$vpr = [57,0,46];
$vpd = 60;
// TODO: this is completly broken. fix this and figure out a nice way to run this with cli commands
assemblyInstructions(stepNum=0);
module assemblyInstructions (stepNum=1) {
screwMask = false;
plasticMask = false;
sideSupportRailMask = true;
module pickStep(stepNum) {
children(stepNum);
}
pickStep(stepNum=stepNum) {
slideHexNutsIntoYBar(at = $t); // moved
addMagnetsToMagnetModules(at = $t); // moved
addMagnetsToSideWall(at = $t); // moved
attachXBarWithYBar(at = $t); // moved
screwXBarAndYBar(at=$t); // moved
attachSideConnectorModulesToYBars(at=$t); // moved
connectXYTrayWithMainRails(at=1); // moved
insertDowelsIntoSideWall(at=$t); // moved
propUpBottomXYTraywithSideWalls(at=$t); // moved
attachXYTrays(at=$t); // moved
slideHexNutToFeet(at=$t);
insertFeet(at=$t); // moved
screwFeet(at=$t); // moved
attachXYPlates(at=$t); // moved
}
// TODO fix this
module finalBuilds () {
// Final builds:
// render()
@ -46,384 +19,6 @@ module assemblyInstructions (stepNum=1) {
// stackable(at=$t); // recommended at least 32 frames for animation
// sideSwivel(at=$t);
module slideHexNutsIntoYBar(at=0) {
t = lerp(a=10,b=0.35,t=at); // non zero b for exposing the heatset gears for diagramming
if (!plasticMask) {
yBar();
}
heatSetHeight = heatSetInsertSlotHeightSlacked(rackFrameScrewType) * 0.95;
function sideModuleHeatSetTrans(t=0) =
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,t-(heatSetHeight+sideWallConnLugDepression)]) *
yBarSideModuleConnectorTrans;
function mainRailHeatSetTrans(t=0) =
translate(v=[mainRailSlideHexOnYBarDx,mainRailSlideHexOnYBarDy,t-heatSetHeight]) *
yBarMainRailConnectorTrans;
function xBarHeatSetTrans(t=0) =
translate(v=[t-heatSetHeight,27,6]) *
yBarXBarConnectorTrans *
rotate(a=[0,90,0]);
module heatSetInsertsOneCorner(t=0) {
multmatrix(sideModuleHeatSetTrans(t = t))
heatSetInsert(rackFrameScrewType);
multmatrix(mainRailHeatSetTrans(t = t))
heatSetInsert(rackFrameScrewType);
multmatrix(xBarHeatSetTrans(t = t))
heatSetInsert(rackFrameScrewType);
}
if (!screwMask) {
heatSetInsertsOneCorner(t = t);
multmatrix(yBarMirrorOtherCornerTrans)
heatSetInsertsOneCorner(t = t);
}
}
module addMagnetsToMagnetModules(at=0) {
t = lerp(a=8,b=0,t=at);
if (!plasticMask) {
magnetModule();
}
function insertMagnetTrans(t=0) =
translate(v=[sideWallConnW-(magnetFaceToSideWallConnOuterYEdge+magnetHSlacked) + t,
magnetModuleMagnetMountDy,
magnetModuleMagnetMountDz]) *
rotate(a=[0,90,0]);
multmatrix(insertMagnetTrans(t=t))
magnet();
}
module addMagnetsToSideWall(at=0) {
t = lerp(a=8,b=0,t=at);
if (!plasticMask) {
sideWallLeft();
}
function insertMagnetTrans(t=0) =
translate(v=[sideWallThickness+t, magnetMountToYBarFront, magnetMountToYBarTop-sideWallZHingeTotalClearance]) *
rotate(a=[0,90,0]);
multmatrix(insertMagnetTrans(t=t))
magnet();
multmatrix(translate(v=[0,0,sideWallZ - 2*(magnetMountToYBarTop- sideWallZHingeTotalClearance)]) * insertMagnetTrans(t=t))
magnet();
}
module attachXBarWithYBar(at=0) {
t = lerp(a=20, b=0, t=at);
// assemble x-y bar trays
multmatrix(translate(v = [0, 0, t]))
slideHexNutsIntoYBar(at=1);
multmatrix(translate(v = [0, 0, t])*xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
slideHexNutsIntoYBar(at=1);
if (!plasticMask) {
multmatrix(xBarSpaceToYBarSpace)
xBar();
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
xBar();
}
}
module screwXBarAndYBar(at=0) {
screwExtension = lerp(a=15, b=0, t=at);
// in x bar space
function xBarYBarScrewTrans(extension) =
translate(v=[27,xBarSideThickness + extension,6]) * rotate(a=[270,0,0]);
// screw to connect x and y bars
slideHexNutsIntoYBar(at=1);
multmatrix(xBarSpaceToYBarSpace*xBarMirrorOtherCornerTrans*yBarSpaceToXBarSpace)
slideHexNutsIntoYBar(at=1);
multmatrix(xBarSpaceToYBarSpace)
union() {
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
caseScrewB();
}
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
union() {
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
caseScrewB();
}
}
module attachSideConnectorModulesToYBars(at=0) {
elevation = lerp(a=8, b=0, t=at);
// side module to front corner ybar
function sideModuleTrans(t=0) =
translate(v=[sideWallConnW,0,t-sideWallConnLugDepression])
* yBarSideModuleConnectorTrans
* mirror(v=[1,0,0]); // mirror for magnetModule
screwXBarAndYBar(at=1);
multmatrix(sideModuleTrans(elevation))
union() {
addMagnetsToMagnetModules(at=1);
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
}
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideModuleTrans(elevation))
union() {
addMagnetsToMagnetModules(at=1);
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
}
multmatrix(yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
union() {
if (!plasticMask) {
hingeModule();
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
}
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * sideModuleTrans(elevation))
union() {
if (!plasticMask) {
hingeModule();
}
translate(v=[yBarScrewHoleToOuterYEdge,yBarScrewHoleToFrontXEdge,sideWallConnLugDepression + 2*elevation])
caseScrewA();
}
}
module connectXYTrayWithMainRails(at=0) {
elevation = lerp(a=5, b=0, t=at);
attachSideConnectorModulesToYBars(at=1);
function mainRailTrans(elevation) = translate(v=[0,0,elevation]) * yBarMainRailConnectorTrans;
module railAndScrew(elevation) {
if (!plasticMask) {
mainRail();
}
translate(v=[railSideMountThickness + 5, railFrontThickness + 4,railFootThickness + 2*elevation])
caseScrewA();
}
multmatrix(mainRailTrans(elevation=elevation))
railAndScrew(elevation=elevation);
multmatrix(yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation))
railAndScrew(elevation=elevation);
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * mainRailTrans(elevation=elevation))
railAndScrew(elevation=elevation);
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * yBarMirrorOtherCornerTrans * mainRailTrans(elevation=elevation))
railAndScrew(elevation=elevation);
}
module insertDowelsIntoSideWall(at=0) {
t = lerp(a=10, b=0, t=at);
hingeHoleH = hingePoleH-sideWallConnLugDepression;
addMagnetsToSideWall(at=1);
translate(v=[hingePoleDx,hingePoleDy, (sideWallZ-hingeHoleH) + t])
hingeDowel();
translate(v=[hingePoleDx,hingePoleDy, (hingeHoleH-hingePoleH)-t])
hingeDowel();
}
module propUpBottomXYTraywithSideWalls(at=0, r=0) {
t = lerp(a=10,b=0,t=at);
function sideWallToYBarTrans(t=0,r=0) =
yBarMirrorOtherCornerTrans *
yBarSideModuleConnectorTrans * // bring to y bar space
mirror(v=[0,1,0]) *
translate(v=[0,0,t]) *
translate(v=[sideWallConnW/2.0, -hingePoleR, sideWallZHingeTotalClearance]) * // bring to side module space
rotate(a=[0,0,-r]) *
translate(v=[-hingePoleDx, -hingePoleDy, 0]);
connectXYTrayWithMainRails(at=1);
multmatrix(sideWallToYBarTrans(t=t, r=r))
insertDowelsIntoSideWall(at=1);
multmatrix(xBarSpaceToYBarSpace * xBarMirrorOtherCornerTrans * yBarSpaceToXBarSpace * sideWallToYBarTrans(t=t,r=r))
insertDowelsIntoSideWall(at=1);
}
module attachXYTrays(at=0,r=0) {
t = lerp(a=10,b=0,t=at);
module singleScrew(t=0) {
translate(v = [railSideMountThickness+5, railFrontThickness+4, railFootThickness + 2*t])
caseScrewA();
}
translate(v=[0,0,t])
multmatrix(upperXYTrayTrans) {
attachSideConnectorModulesToYBars(at=1);
mirrorAllTrayCornersFromYBarSpace()
multmatrix(yBarMainRailConnectorTrans)
singleScrew(t=t);
}
propUpBottomXYTraywithSideWalls(at=1,r=r);
}
module attachXYPlates(at=0,r=0) {
t = lerp(a=10,b=0,t=at);
// TODO fix xyPlate transformations
function xyPlateToYBarTrans() = translate(v=[6,6,0]) * yBarBasePlateConnectorTrans;
attachXYTrays(at=1,r=r);
multmatrix(xyPlateToYBarTrans())
xyPlateWithScrews(t=t);
multmatrix(upperXYTrayTrans * xyPlateToYBarTrans())
xyPlateWithScrews(t=t);
module xyPlateWithScrews(t=0) {
module screw(t=0) {
translate(v=[0,0,-t])
mirror(v=[0,0,1])
caseScrewA();
}
if (!plasticMask) {
translate(v = [0, 0, -t])
xyPlate();
}
screw(t=2*t);
translate(v=[xyPlateConnDx, 0,0])
screw(t=2*t);
translate(v=[0, xyPlateConnDy,0])
screw(t=2*t);
translate(v=[xyPlateConnDx, xyPlateConnDy,0])
screw(t=2*t);
}
}
module slideHexNutToFeet(at=0) {
t = lerp(a=8, b=0, t=at);
module slideNut() {
if (!screwMask) {
rotate(a = [0, 0, 90])
rotate(a = [90, 0, 0])
hexNut(rackFrameScrewType);
}
}
translate(v=[0,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack?
slideNut();
translate(v=[stackConnectorDx,t,connectorBottomToScrew + 0.5]) // where does this come from again? slack?
slideNut();
if (!plasticMask) {
stackConnectorFeet();
}
}
module insertFeet(at=0,r=0) {
t = lerp(a=10,b=0,t=at);
attachXYPlates(at=1,r=r);
multmatrix(feetToYBarTrans(t=t))
slideHexNutToFeet(at=1);
multmatrix(yBarMirrorOtherCornerTrans * feetToYBarTrans(t=t))
slideHexNutToFeet(at=1);
}
module screwFeet(at=0,r=0) {
t = lerp(a=20, b=0, t=at);
function screwTrans(t=0) = translate(v=[-t - 9,0,connectorBottomToScrew]) * rotate(a=[0,-90,0]);
mirrorOtherFeetStackConnectorTrans = translate(v=[stackConnectorDx,0,0]) * mirror(v=[1,0,0]);
module screwToFeetModule() {
multmatrix(feetToYBarTrans(t = 0)*screwTrans(t = t))
caseScrewB(); // we might want a longer screw?
multmatrix(feetToYBarTrans(t = 0)*mirrorOtherFeetStackConnectorTrans*screwTrans(t = t))
caseScrewB();
}
screwToFeetModule();
multmatrix(yBarMirrorOtherCornerTrans)
screwToFeetModule();
insertFeet(at=1,r=r);
}
module finalSingle(r=0) {
screwFeet(at=1,r=r);
@ -436,11 +31,11 @@ module assemblyInstructions (stepNum=1) {
}
rotate(a = [0, -90, 0])
caseScrewA();
caseScrewMedium();
translate(v = [0, sideRailScrewMountDist, 0])
rotate(a = [0, -90, 0])
caseScrewA();
caseScrewMedium();
}
}
@ -453,11 +48,11 @@ module assemblyInstructions (stepNum=1) {
sideSupportRailBase("lBracket");
}
rotate(a=[0,-90,0])
caseScrewA();
caseScrewMedium();
translate(v=[0,sideRailScrewMountDist,0])
rotate(a=[0,-90,0])
caseScrewA();
caseScrewMedium();
}
}
}
@ -522,7 +117,7 @@ module assemblyInstructions (stepNum=1) {
mirrorAllTrayCornersFromYBarSpace()
multmatrix(screwTrans)
caseScrewB();
caseScrewLong();
}
if (!plasticMask) {

4
rack/assembly/insertFeet.scad
View File

@ -32,10 +32,10 @@ module screwFeet(at=0,r=0) {
module screwToFeetModule() {
multmatrix(feetToYBarTrans(t = 0)*screwTrans(t = t))
caseScrewB(); // we might want a longer screw?
caseScrewLong(); // we might want a longer screw?
multmatrix(feetToYBarTrans(t = 0)*mirrorOtherFeetStackConnectorTrans*screwTrans(t = t))
caseScrewB();
caseScrewLong();
}
screwToFeetModule();

4
rack/assembly/screwFeet.scad
View File

@ -18,10 +18,10 @@ module screwFeet(at=0,r=0) {
module screwToFeetModule() {
multmatrix(feetToYBarTrans(t = 0)*screwTrans(t = t))
caseScrewA();
caseScrewMedium();
multmatrix(feetToYBarTrans(t = 0)*mirrorOtherFeetStackConnectorTrans*screwTrans(t = t))
caseScrewA();
caseScrewMedium();
}
screwToFeetModule();

8
rack/assembly/screwXBarAndYBar.scad
View File

@ -23,10 +23,10 @@ module screwXBarAndYBar(at=0) {
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
caseScrewLong();
multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
caseScrewB();
caseScrewLong();
}
multmatrix(yBarMirrorOtherCornerTrans*xBarSpaceToYBarSpace)
@ -34,9 +34,9 @@ module screwXBarAndYBar(at=0) {
if (!plasticMask) { xBar(); }
multmatrix(xBarYBarScrewTrans(screwExtension))
caseScrewB();
caseScrewLong();
multmatrix(xBarMirrorOtherCornerTrans * xBarYBarScrewTrans(screwExtension))
caseScrewB();
caseScrewLong();
}
}